Product Description
Twenty years of professional custom-made large-scale thick
plate vacuum forming products
Heating and softening → Vacuum adsorption → Cooling and shaping → Trimming and trimming
Reasons to Choose Us
Factory direct supply Reliable quality Worry-free after-
sales service
Production process
| 1. Extruding plastic sheets | 2. Vacuum forming shape | 3. Cooling |
ABS, HIPS, PP, HDPE, and other resin granules are melted and stirred at high temperatures, and then extruded (or co-extruded) to form the plastic sheets needed for thermoforming. | After the plastic sheet is heated and softened, it is moved directly above the mold. The plastic sheet is then blown upwards to form a hemisphere. The mold is then raised so that the plastic sheet contacts the surface of the mold. Finally, a vacuum is created to remove the air between the plastic sheet and the mold, thus completing the vacuum forming process. | The newly vacuum-formed plastic shell needs to be cooled before separating from the mold to maintain its shape. The use of a cooling circulating fan significantly shortens the cooling time. |
4. Trim the edges | 5. Drill holes along the edge of the gong. | 6. Adhesive bonding |
To more accurately machine the holes in the product, excess material must first be trimmed. Sawing is often used in this stage, and the edges are then sanded smooth. | To achieve quick installation between the thermoformed product and other accessories, this process is necessary: drilling holes in the outer shell according to the requirements of other accessories or installation drawings. | Special adhesive is used to bond and reinforce the vacuum-formed plastic parts or to seal areas, thereby improving the product's performance. |
7. CNC machining | 8. Quality Inspection | 9. Clean the packaging |
To enable more accurate and faster subsequent processing of vacuum-formed plastic housings, CNC machining is frequently used. CNC equipment is programmed by a computer to select the correct cutting tools and angles for each cut and hole. | Before packaging, we carefully inspect all vacuum-formed plastic shells for dimensions, surface finish, contour curves, color requirements, and other aspects. | All vacuum-formed plastic casings are cleaned with an air gun and a special cleaning cloth before packaging. The products are packaged in plastic film or cardboard boxes to prevent scratches that could affect the use of the plastic casing. |
Functional Features
Vacuum forming process ============== High molding efficiency, suitable for mass production of medium to large-sized thick-walled plastic parts; low mold cost and short development cycle; can achieve integrated molding of large-size and complex curved surfaces, reducing splicing. |
============== It has strong process adaptability and is compatible with various engineering plastics such as ABS, PC, and PP. The structure is stable, the wall thickness is relatively uniform, and the production cost is controllable, making it suitable for medium-batch production scenarios. |
Vacuum forming process ============== Lightweight advantages: Compared to injection molded or sheet metal parts, it is lighter in weight while maintaining the same strength, saving materials; Excellent surface texture: Textures and logos can be integrally molded, with smooth or custom matte finishes. |
Product Display
Customized product display
①Vacuum forming shells and accessories: 20 years of experience, 3-day drawing turnaround, 7-day sample turnaround;
②Integrated vacuum forming machine: seamless bonding of vacuum forming and prototyping;
③Automotive parts: conversion from injection molding/carbon fiber to vacuum forming, providing design solutions to reduce development costs;
①
Medical stroller shell Backrest for Game console casing warehouse disabled people robot shell
Water purifier casing luggage shell Vacuum forming Thick sheet machine casing blister shel
②
Beauty machine case shell robot shell Beauty all-in-one Demonstration
machine casing robot shell
Guide robot shell Food delivery Medical all-in-one Vacuum forming robot shell machine casing robot shell
③
Car bumper Car spoiler rear bumper of car
Car spoiler Car bumper Car mudguards
Automotive canard spare parts Motorcycle head
Applications of thick sheet vacuum forming
Auto parts robot shell Lighting housing
Machine tool housing Aerospace and Electronic instrument
military shell casing
Medical device casing Digital home appliance Smart communication
casing shell
Security Smart Vehicle shell drone shell
Housing
Product parameters
Processing type | Vacuum forming |
Can it be customized? | Yes, it can be customized. |
Processing form | Processing based on provided drawings and samples |
Maximum vacuum forming size | 6000×4000×1000mm (Length x Width x Height) |
Machinable materials | ABS, PP, PC, PS, HIPS, PMMA, PVC, PETG, and various composite materials |
Main processing equipment | Vacuum forming machine, five-axis CNC, etc. |
Process optional | Spray painting, bonding, figurines, screen printing, heat transfer printing |
Board texture | Fine sand, frosted, glossy, etc. |
Regarding price | All products in this store are custom-made and require a quote based on specific needs. The prices listed on the platform are for reference only. |
Customized flowchart
3. Sample confirmation 2. Mold processing 1. Initial communication with the client
4. Contract signing 5. Processing and Production 6. Packaging and shipping
Factory photos
-Thermoforming Machine Process- -Thermoforming Vacuum Forming Machine-
-Blister Forming Machine- -5-axis CNC-
-Three-axis CNC- -Workshop Panorama- -Quality Inspection-
-Mold- -Sample Room- -Shipping-
Company Information
comprehensive services
7x24 hours Quality Assurance Full-process service
Frequently Asked Questions
Q: What materials does your company offer?
A: ABS, PP, PC, PS, HIPS, PMMA, PVC, PETG, and various composite materials can all be customized. Various material colors, patterns, and properties can also be selected.
Q: What are the dimensions of your company's materials?
A: Maximum size can reach 6000×4000×1000mm, and thickness can reach 12mm.
Q: What documents are required for custom orders?
A: Samples or models and documents in formats such as XT, STP, STEP, and PDF can be provided.
